In order to create various types of iron pellets, sponge iron, or other steel products, iron smelting enterprises utilize iron concentrate, which is black in color. Due to the lack of extra and toxic compounds that affect the environment, iron concentrate is essential in terms of saving time and money in industrial production. Iron concentrate can be transported in bulk by rail or by sea as a non-toxic, non-flammable, and non-explosive product.
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Advantages of iron concentrate
Steel manufacture was one of the most significant industries in Europe from the start of the industrial revolution. Concentrate production rose along with the growth in the manufacture of steel and the use of iron ore. There are several benefits to processing iron ore and creating iron ore concentrate for industrial usage. One benefit of employing iron ore concentrate is the reduction in smelting and energy expenses, which is particularly beneficial throughout the steel-making process. Other advantages of iron concentrate include lower treatment costs and lessening pollution.
Production
When the iron ore leaves the mine, it is separated into fine and coarse particles using cyclones or vibrating screens. The big particles are sent back into the crusher, while a spiral gravity separation technique is used to separate the tiny particles. To help with the separating process, water is employed. Centrifugal force separates the heavier particles from the lighter ones. Each spiral has a collector at the bottom that gathers the heavy concentrate (hematite concentrate) and eliminates the middle product and tail.Depending on the required iron concentration and release rate, this process is done two or three times.